Product Description:
Exchangeable Tip Drilling is a drilling technique that involves employing a tool body that can be reused and equipped with replaceable cutting tips. This method is known for its ability to provide cost savings, consistent performance, and minimized downtime, making it particularly advantageous for high-volume machining tasks.
The key feature of Exchangeable Tip Drilling lies in its utilization of a tool body that can be swapped with new cutting tips when needed, rather than replacing the entire tool. This not only increases efficiency but also helps to maintain a constant level of performance over time. As a result, this drilling approach is highly favored by industrial operations that require frequent tool changes and demand reliable machining results.
Overall, Exchangeable Tip Drilling stands out as a cost-effective and reliable solution for high-volume machining operations. By combining a reusable tool body with replaceable cutting tips, this method offers both financial savings and consistent performance, contributing to improved productivity and minimized downtime.
Features:
Key Advantages of Exchangeable Tip Drilling:
Reduced Tooling Costs:
Only the tip needs to be replaced, minimizing the cost per hole compared to solid drills.
Minimized Downtime:
Quick and easy tip changes reduce machine setup time and increase productivity.
Consistent Hole Quality:
Precision-manufactured tips ensure high repeatability in hole diameter, roundness, and surface finish.
Extended Tool Body Life:
The durable tool holder can be reused for many cycles, reducing waste and total tool replacement frequency.
High Flexibility:
A single tool body can accommodate different tip geometries and sizes for various materials and applications.
Lower Inventory Requirements:
Fewer complete tools need to be stocked; just a range of tips and a few tool bodies are sufficient.
Environmentally Friendly:
Less material waste compared to replacing entire drills supports sustainable manufacturing practices.
Technical Parameters:
| Drill type |
Processed material |
Drill diameter |
| EP197 |
DW |
P |
|
1600 16.00mm |
| |
|
|
| |
Stee materials |
1630 16.30mm |
| DW |
M |
|
|
| EP065 |
|
|
|
| |
Stainless steel materials |
|
| QuadriplanarA |
K |
|
|
| EP060 |
|
|
|
| |
Cast materials |
|
| Double Cabochon A |
N |
|
|
| EP100 |
|
|
|
| |
Non-ferrous metal |
|
| Tricuspid E |
S |
Tianium aloyickel-bsed alycobal-based loyiron-based aly |
|
| |
|
H |
|
|
| |
|
|
|
| |
|
High hard materials |
|
|
Applications:
Applications of Exchangeable Tip Drilling
Automotive Industry
Engine blocks, cylinder heads, transmission components
High-volume, high-speed drilling of cast iron, steel, and aluminum alloys
Aerospace Industry
Aircraft structural components, landing gear parts
Drilling of high-strength alloys like titanium and Inconel
General Machining
CNC machining centers, multi-spindle machines
Efficient holemaking in various mechanical parts and tools
Oil & Gas / Energy Sector
Valve bodies, pumps, and pipeline components
Deep hole drilling in tough materials like stainless steels
Heavy Equipment / Construction Machinery
Large frame components, gear housings, hydraulic systems
Durable drilling performance under high torque loads
Die & Mold Industry
Pre-drilling for EDM or cooling channels
Precision holemaking in hardened tool steels
Metal Fabrication
Structural steel fabrication, tubular assemblies
Fast and reliable drilling in beams, plates, and hollow sections
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