In the realm of machining, a Rough Boring Head stands out as a specialized instrument with a distinct purpose. This tool is predominantly utilized in boring operations, which involve the precise enlargement of an existing hole that has been either drilled or cast.
The Rough Boring Head plays a crucial role in enhancing precision levels during machining processes. Its primary function lies in the meticulous expansion of pre-existing holes, ensuring accuracy and efficiency in the manufacturing of various components.
Key Features of a Rough Boring Head:
Purpose: Designed for removing a large amount of material quickly before a finish boring operation.
Construction:
Mounting: Fits into a machine spindle, often via a modular connection system (like a shank or adapter).
Balance: May be counterbalanced to reduce vibrations at high speeds.
Differences Between Rough and Finish Boring Heads:
Feature
D
processing range PD |
KD · NO. |
Blade seat model |
D1 |
L2 |
Locking screw |
H |
kg
weight |
|
25-31 |
CMR20 -26KD1 |
KD1 |
RSC-F2531 |
18 . 7 |
21 . 5 |
RMM4X 16 |
||
30 -35 |
RSC-F3035 |
0 . 06 |
||||||
32-40 |
CMR25 -33KD2 |
KD2 |
RSC-F3240 |
23 . 5 |
23. 5 |
RMM5X 16 |
12 . 5 |
|
39 -47 |
RSC-F3947 |
0 . 1l |
||||||
41 -51 |
CMR32 -42KD3 |
KD3 |
RSC-F4151 |
30 . 5 |
23. 5 |
RMM6X20 |
0 . 18 |
|
50 - 60 |
RSC-F5060 |
|||||||
50 - 63 |
CMR41 -54KD4 |
KD4 |
RSC-F5063 |
38 . 5 |
28. 5 |
RMM8X25 |
20 |
0 . 36 |
61 -74 |
RSC-F6174 |
0 . 38 |
||||||
65-82 |
CMR53 - 70KD5 |
KD5 |
RSC-F6582 |
49 . 5 |
33. 5 |
RMM10 X30 |
25 . 5 |
0 . 7 |
78-95 |
RSC-F7895 |
0 . 75 |
||||||
80 - 102 |
CMR68 - 1lokD6 |
KD6 |
RSC-F80102 |
63 |
45. 5 |
RMM10 X35 |
32 . 5 |
l . 5 |
100 - 122 |
RSC-F100122 |
|||||||
98- 126 |
CMR98 - 153KD6 |
KD6 |
RSC-F98126 |
93 |
45. 5 |
RMM12X40 |
46 . 5 |
2 . 25 |
125- 153 |
RSC-F125153 |
2 .45 |
Rough Boring Head | Finish Boring Head | |
---|---|---|
Purpose | Material removal | High-precision finishing |
Inserts | Multiple, heavier-duty | Finer, fewer inserts |
Accuracy | Moderate (±0.1 mm typically) | High (±0.01 mm or better) |
Speed & Feed Rates | Higher | Lower |
Applications:
Large hole machining is commonly seen in the automotive industry, such as engine blocks and valve bodies. This process is efficiently carried out with CNC machining centers and boring mills.
This technique is frequently employed during the pre-finishing stages to minimize tool wear on precision boring tools, ensuring a high level of accuracy and quality in the final product.
If you require additional visual aid, feel free to request diagrams for better understanding. I can also provide recommendations on specific brands or machines suitable for your machining needs. Just let me know your preferences!