Product Description:
Exchangeable Tip Drilling is a process in which a tool body is used repeatedly, while the cutting tips can be replaced as needed. This method is designed to provide advantages such as cost-effectiveness, consistent results, and minimized downtime, particularly in large-scale machining activities.
By utilizing a reusuable tool body with exchangeable cutting tips, Exchangeable Tip Drilling facilitates efficient and reliable drilling operations. This approach proves to be a practical solution for organizations seeking to optimize their production processes and achieve consistent performance in demanding machining tasks.
Features:
Key Advantages of Exchangeable Tip Drilling:
Reduced Tooling Costs:
Only the tip needs to be replaced, minimizing the cost per hole compared to solid drills.
Minimized Downtime:
Quick and easy tip changes reduce machine setup time and increase productivity.
Consistent Hole Quality:
Precision-manufactured tips ensure high repeatability in hole diameter, roundness, and surface finish.
Extended Tool Body Life:
The durable tool holder can be reused for many cycles, reducing waste and total tool replacement frequency.
High Flexibility:
A single tool body can accommodate different tip geometries and sizes for various materials and applications.
Lower Inventory Requirements:
Fewer complete tools need to be stocked; just a range of tips and a few tool bodies are sufficient.
Environmentally Friendly:
Less material waste compared to replacing entire drills supports sustainable manufacturing practices.
Technical Parameters:
| Material Grade |
P20 |
| Coating |
Titanium Nitride |
| Drilling Depth |
45 |
| S(r/min) |
1400 |
| Application |
Drilling |
| Vc(m/min) |
85.7 |
| F(mm/min) |
316 |
| Drill type |
DW |
| Cutting |
2 |
| Material |
High-speed Steel |
|
1
|
|
Drill type
|
|
EP197
|
DW
DW
|
|
EP065
|
QuadriplanarA
|
|
EP060
|
Double Cabochon A
|
|
EP100
|
Tricuspid E
|
|
……
|
|
2
|
|
Processed material
|
|
P
|
Stee materials
|
|
M
|
Stainless steel materials
|
|
K
|
Cast materials
|
|
N
|
Non-ferrous metal
|
|
S
|
Tianium aloyickel-bsed alycobal-based loyiron-based aly
|
|
H
|
High hard materials
|
|
3
|
|
Drill diameter
|
|
1600 16.00mm
1630 16.30mm
|
T
Applications:
Automotive Industry
Engine blocks, cylinder heads, transmission components
High-volume, high-speed drilling of cast iron, steel, and aluminum alloys
Aerospace Industry
Aircraft structural components, landing gear parts
Drilling of high-strength alloys like titanium and Inconel
General Machining
CNC machining centers, multi-spindle machines
Efficient holemaking in various mechanical parts and tools
Oil & Gas / Energy Sector
Valve bodies, pumps, and pipeline components
Deep hole drilling in tough materials like stainless steels
Heavy Equipment / Construction Machinery
Large frame components, gear housings, hydraulic systems
Durable drilling performance under high torque loads
Die & Mold Industry
Pre-drilling for EDM or cooling channels
Precision holemaking in hardened tool steels
Metal Fabrication
Structural steel fabrication, tubular assemblies
Fast and reliable drilling in beams, plates, and hollow sections
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