Titanium Alloy Corner Radius End Mills For 4 Flutes Corner Thread Milling

Product Description:

Corner Radius End Mills, also known as bull nose end mills, have a small radius at the corners rather than a sharp 90° edge. This rounded corner helps enhance tool durability and reduces the risk of premature chipping, particularly in challenging materials. These end mills are perfect for tasks that demand robustness at the tool edge, better surface finish, and extended tool lifespan. They are often employed in contouring, profiling, as well as mold and die making.

Features:

Increased Tool Strength: The rounded corners reduce stress concentration, minimizing the risk of breakage and improving tool rigidity.

Improved Surface Finish: The smooth radius at the corners creates cleaner cuts and better surface quality, especially in finishing operations.

Reduced Chipping and Wear: Corner radii help prevent edge chipping, especially when cutting harder or abrasive materials.

Longer Tool Life: With less wear and breakage, these tools last longer, reducing tool replacement frequency and machine downtime.

Higher Feed Rates: The added edge strength allows for more aggressive cutting parameters, increasing productivity.

Ideal for 3D Contouring and Mold Making: Perfect for applications that require strong edges and smooth transitions, such as mold cavities, dies, and complex profiles.

Technical Parameters:

Applications:

Mold and Die Making: Corner radius end mills are ideal for machining cavities, cores, and mold components with improved edge strength and surface finish.

3D Contour Milling: These end mills are suitable for complex surface machining where smooth transitions and radius edges are required.

General Profiling and Finishing: They are used in profiling operations where enhanced tool life and precision are needed.

Pocketing with Radius Corners: Corner radius end mills are perfect for creating pockets and slots with rounded internal corners, reducing stress in the part.

High-Speed Machining (HSM): These end mills are well-suited for high-speed applications in hardened steels and other tough materials.

Aerospace and Automotive Parts: They are commonly used in machining high-performance components where fatigue resistance and surface integrity matter.

Tool and Fixture Production: Corner radius end mills provide durable cutting performance when producing jigs, fixtures, and dies.

Machining of Hardened Materials: They are effective in cutting hard alloys while minimizing wear and tool failure.